RIIPSM203A
Produce pellets

This unit covers the production of pellets in the metalliferous mining industry. It includes pelletising materials, and conditioning pellets for load out. Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and industry sectors. Relevant information must be sourced prior to application of the unit.

Application

This unit is appropriate for those working in an operational role at worksites within:

Metalliferous mining


Prerequisites

Not applicable.


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Pelletise materials

1.1. Access, interpret and apply compliance documentation relevant to the work activity

1.2. Monitor and maintain required pressure throughout the bed

1.3. Confirm feeder is clear of debris and build-up

1.4. Check and confirm condition of pallet seal and wind box to prevent leakage

1.5. Deposit pellets across full width of the grate

1.6. Operate at full bed depth and grate speed

1.7. Identify, address and report environmental issues

2. Condition pellets for load out

2.1. Maintain maximum depth of pellets on pallets

2.2. Regulate temperature to plant requirements

2.3. Minimise leakage of air

2.4. Crush and screen oversize material

2.5. Extract required quantity of material at specified size to satisfy user specifications

2.6. Select personal protective equipment appropriate for work activities

2.7. Maintain walkways free of spillage and scrap

2.8. Follow safe working procedures at all times

2.9. Carry out hand-over procedures

Required Skills

Required skills

Specific skills are required to achieve the Performance Criteria of this unit, particularly for its application in the various circumstances in which this unit may be used. This includes the ability to carry out the following, as required to produce pellets:

apply legislative, organisation and site requirements and procedures for producing pellets

troubleshoot

apply precautions necessary for safe working

use protective clothing and equipment

apply operating procedures

report faults

recognise limits of authority

apply team working practices

communicate information

use hand and power tools

Required knowledge

Specific knowledge is required to achieve the Performance Criteria of this unit, particularly for its application in the various circumstances in which this unit may be used. This includes knowledge of the following, as required to produce pellets:

breakdown procedures

contaminant identification

pelletising process

emergency procedures

environmental procedures

equipment limitations and operating parameters

hazardous goods procedures and consequences of spills and hazardous goods

troubleshooting

isolation procedures

OHS requirements and procedures

operational procedures and checks

pumping system

dust suppression systems

hazards associated with by-products

sampling purpose and procedures

types of ores

wet and dry working procedures

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:

knowledge of the requirements, procedures and instructions for producing pellets

implementation of requirements, procedures and techniques for the safe, effective and efficient completion of pellet production

working with others to undertake and complete the pellet production in a way that meets all of the required outcomes

consistent timely completion of pellet production that safely, effectively and efficiently meets the required outcomes

Context of and specific resources for assessment

This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.

Assessment of this competency requires typical resources normally used in a resources and infrastructure sector environment. Selection and use of resources for particular worksites may differ due to the site circumstances.

The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.

Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.

Aboriginal people and other people from a non English speaking background may have second language issues.

Where applicable, physical resources should include equipment modified for people with disabilities. Access must be provided to appropriate learning and/or assessment support when required.

Method of assessment

This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:

written and/or oral assessment of the candidate's required knowledge

observed, documented and/or first hand testimonial evidence of the candidate's:

implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes

consistent achievement of required outcomes

first hand testimonial evidence of the candidate's:

working with others to undertake and complete the pellet production

Guidance information for assessment

Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Relevant compliance documentation may include:

legislative, organisational and site requirements and procedures

manufacturer's guidelines and specifications

Australian standards

Employment and workplace relations legislation

Equal Employment Opportunity and Disability Discrimination legislation

Legislation may include Acts and regulations dealing with:

mining safety and health

mine inspection

OHS

explosives

environment

Monitoring the pelletising process may include the checking of:

blockages and spillages

feed rates

mineral content

moisture levels

on stream analysis (OSA)

overloads

pressures

power draw

wear and tear

emissions

levels

corrosion

Environmental issues may include:

drainage

dust (dump)

emissions

flora and fauna

hazardous chemicals

noise

recycling

run-off

spills

waste management and disposal

water quality

Materials are wet and may include:

agglomerated material

Pelletising activities include:

correct temperature levels

correct pellet size

minimisation of dust creation

pellet composition

pellet porosity


Sectors

Smelting


Competency Field

Refer to Unit Sector(s).


Co-Requisites

Not applicable.


Employability Skills

This unit contains employability skills.


Licensing Information

Refer to Unit Descriptor.